Circuit Masters - Pioneering PCB Manufacturing
Elevating Your Electronic Projects with Superior PCBs Production, Your Partner in PCB Excellence – From Design to Delivery, Empowering Technological Advances with Expert PCB and PCB Assembly Services.
About Us
Welcome to Acme PCB Limited, where innovation meets precision in the world of Printed Circuit Boards PCB fabrication. We specialize in delivering top-tier PCB manufacturing and assembly services, tailored to the unique needs of our clients. From PCB rapid prototyping to full-scale production, our state-of-the-art facilities and experienced team ensure the highest quality and efficiency for your projects.
Our services encompass a wide range of PCB solutions, including single-layer PCBs, double-layer PCBs, multilayer PCBs, Rigid PCBs, flexible and rigid-flex PCBs, FR4 PCBs, and advanced material PCBs, catering to various industries such as electronics, automotive, telecommunication, industry control, medical, aerospace, and more. With a commitment to technological excellence and customer satisfaction, we provide a seamless, end-to-end service experience, ensuring that your project transitions smoothly from concept to reality.
We also include a full spectrum of PCB-related services, encompassing PCB manufacturing, assembly, and additional services like box build assembly, IC programming, and PCBA testing. They also extend their expertise to parts sourcing, making them a comprehensive provider in the PCB sector.
At Acme PCB Limited, we believe in building lasting partnerships through reliability, innovation, and unparalleled quality. Let us be the driving force behind your next electronic innovation.
Acme PCB Offer Service
PCB Design and Layout Services
- Custom PCB Design: Offer tailored PCB design solutions to meet specific client requirements, including unique layouts and specialized functionality.
- Advanced Design Tools: Utilize state-of-the-art PCB design software for precise and efficient layout creation.
- Design for Manufacturability (DFM): Ensure that PCB designs are optimized for the manufacturing process to reduce costs and improve product reliability.
PCB Fabrication
- High-Quality Manufacturing: Use advanced manufacturing technologies to produce high-quality PCBs.
- Wide Range of PCB Types: Fabricate various types of PCBs, including single-sided, double-sided, and multi-layer PCBs.
- Material and Process Flexibility: Offer a selection of materials and processes to meet diverse application needs.
PCB Assembly Services
- Turnkey PCB Assembly: Provide comprehensive assembly services, including sourcing of components, assembly, and testing.
- Surface Mount Technology (SMT) and Through-Hole Assembly: Equip to handle both SMT and through-hole assembly techniques.
- Quality Assurance Testing: Implement rigorous testing procedures to ensure functionality and reliability of the assembled PCBs.
PCB Prototype Services
- Rapid Prototyping: Offer quick-turn prototype services to help clients validate their designs before full-scale production.
- Low-Volume Production: Cater to low-volume production needs, ideal for startups and R&D projects.
PCB Supply Chain Management
- Component Sourcing: Assist in sourcing high-quality electronic components.
- Inventory Management: Provide solutions for inventory management to streamline the production process.
PCB Custom Solutions
- Engineering Support: Offer engineering support throughout the product development cycle.
- After-Sales Service: Provide robust after-sales support, including troubleshooting and revisions.
- Tailored to Industry Needs: Create solutions specifically tailored to different industries like automotive, medical, consumer electronics, etc.
Why Choose Acme PCB
- One-Stop Solution:
Acme PCB positions itself as a one-stop PCB manufacturing and assembly supplier. This approach simplifies the process for clients, as they can get all related services under one roof. - Quick Turn Service: Acme PCB emphasizes its ability to provide quick turn services. This is particularly beneficial for clients who need rapid prototyping or have tight deadlines.
- Expertise in Various PCB Types: They offer a range of PCB types including multilayer PCBs, rigid-flex PCBs, flexible PCBs, and Rogers PCBs. This diversity ensures that they can cater to a wide array of client needs.
- Comprehensive Testing and Quality Assurance: Acme PCB places a strong emphasis on testing and quality assurance, which is crucial in the PCB industry to ensure reliability and performance.
- Global Reach with Local Presence: Being located in Shenzhen, a global electronics hub, gives them an edge in terms of access to resources and the latest technologies.
Advantage of Acme PCB
Experienced and Responsive
With over 10 years of experience in the PCB industry, Acme PCB has a well-trained engineering and technical team. They are known for their rapid response to inquiries and 24/7 sales and technical support.
Precision Manufacturing Equipment
Acme PCB employs state-of-the-art manufacturing equipment, including laser exposure machines and vacuum etching machines. This advanced technology significantly enhances the precision and quality of the PCBs they produce.
High-Quality PCB Material Selectione
We strictly selects branded materials for its products, and conduct comprehensive testing on all raw materials, ensuring that only those meeting their high standards are used in production.
Rigorous PCB Quality Control
We follows a detailed steps of process for quality assurance. Each production stage is closely monitored with QC checks, including operator self-inspection and QA random inspections, and uses advanced testing equipment, to ensure the performance and reliability of their products., ensuring that every PCB meets the highest quality standards.
Experienced and Skilled Workforce
We have a professional engineer team who have a deep understanding of PCB design principles and industry standards for CAD, CAM circuit board design, and after-sales service, Acme PCB boasts a skilled workforce capable of handling complex PCB designs and customer requirements, including layer management, signal integrity, thermal management, and power distribution.
PCB Cost-Effectiveness
Competitive pricing is a significant advantage for clients. By handling all standard orders in-house and avoiding outsourcing, we are able to control costs more effectively. This approach allows us to offer competitive prices without compromising on quality. For clients, this means getting high-quality PCB services at a cost that doesn't strain their budgets. This cost-effectiveness is especially beneficial for smaller companies and startups that may have limited financial resources.
Customized PCB Design and Layout
Acme PCB design service is highly customizable. Every project has its own set of challenges and specifications. Our experienced design team works closely with you to develop PCB layouts that are not just functional but also optimized for your specific application. Whether it’s a compact wearable device or a complex industrial system, we ensure your PCB design is perfectly aligned with your project’s needs.
Utilizing the latest in PCB design software, we are equipped to handle intricate designs with precision. Our tools enable us to efficiently manage layering, spacing, and routing, ensuring high-quality and reliable PCB designs that meet industry standards.
Our design process incorporates DFM principles from the start. This approach ensures that the PCB designs are not only innovative but also manufacturable at scale, reducing costs and enhancing the overall quality of the final product.
Our design services are fully integrated with our PCB manufacturing and assembly capabilities. This seamless integration ensures a smooth transition from design to production, reducing lead times and ensuring that the design intent is perfectly captured in the final product.
We believe in a collaborative approach to PCB design. Our team provides ongoing support throughout the design process, from initial concept to final layout. We are here to advise, adjust, and refine your designs, ensuring that the final product exceeds your expectations.
Key Steps in PCB Quality Assurance
Design Review
Purpose: To ensure the PCB design meets all specifications and is optimized for manufacturability. Process: Review of the PCB design for potential issues in layout, spacing, trace widths, and component placement.
Material Inspection
Purpose: To verify the quality and suitability of the materials used for PCB fabrication. Process: Inspection of substrates, copper foils, and other materials for defects or inconsistencies.
Pre-Production Testing
Purpose: To validate the design and manufacturing process before full-scale production. Process: Includes creating a prototype and testing it for functionality and performance.
Key Tests in PCB Quality Control
1. Electrical Testing
Purpose: To ensure the PCB functions correctly and meets electrical specifications. Types: Continuity Test: Checks for open circuits or breaks in the traces. Isolation Test: Ensures there are no unintended electrical connections between different traces.
2. Automated Optical Inspection (AOI)
Purpose: To detect surface defects such as scratches, nicks, and etching errors. Process: Utilizes high-resolution cameras to scan the PCB surface and compare it against the design files.
4. Solderability Testing
Purpose: To ensure that the PCB surface is suitable for soldering components. Process: Involves testing the PCB pads for their ability to form a reliable solder joint.
5. Environmental Testing
Purpose: To ensure the PCB can withstand various environmental conditions. Types: Thermal Cycling: Exposes the PCB to extreme temperatures to test thermal endurance. Humidity Testing: Checks for performance under high humidity conditions.
6. Physical Inspection
Purpose: To check for physical defects or damages. Process: Visual inspection and possibly using microscopes for detailed examination.
PCB Lead time
| Layers | Sample (within 0.5m) | Small batch (0.5-5m) | Medium batch (5-20m) | Large volume (more than 20m) |
|---|---|---|---|---|
| 2 Layers | 2-3 days | 5-6 days | 8-10 days | 10-15 days |
| 4 Layers | 6-7 days | 8-10 days | 12-14 days | 14-18 days |
| 6 Layers | 7-8 days | 11-13 days | 13-16 days | 16-20 days |
| 8 Layers | 9-11 days | 10-12 days | 14-18 days | 16-25 days |
| 10 Layers | 12-15 days | 12-15 days | 15-20 days | 20-25 days |
| 12 Layers | 7-8 days | 15-20 days | more than 16 days | more than 25 days |
Certificates
Acme PCB Limited’s Certifications
At Acme PCB Limited, we are proud to uphold the highest standards in our manufacturing processes and products. Our commitment to quality, environmental management, automotive standards, product safety, and regulatory compliance is demonstrated through our prestigious certifications.
ISO 9001: Quality Management System
- Description: ISO 9001 certification represents our adherence to quality management principles, including a strong customer focus, the motivation and implication of top management, the process approach, and continual improvement. This ensures that our customers receive consistent, high-quality products and services.
ISO 14001: Environmental Management System
- Description: Holding the ISO 14001 certification, Acme PCB Limited is dedicated to minimizing our environmental footprint. This certification reflects our commitment to efficient resource use, waste reduction, and sustainable practices, ensuring we meet environmental obligations and continually improve in these areas.
IATF 16949: Automotive Quality Management
- Description: IATF 16949 is a global standard for quality management in the automotive sector. This certification underscores our commitment to meeting the stringent quality requirements for automotive production and relevant service parts organizations. It highlights our dedication to continuous improvement, defect prevention, and reduction of variation and waste in the supply chain.
UL (Underwriters Laboratories) Certification
- Description: Our UL certification signifies that our PCB products meet rigorous safety standards. This certification is a testament to our commitment to manufacturing products that are safe for use in various applications, ensuring they meet the necessary UL safety requirements.
RoHS Compliance
- Description: Acme PCB Limited complies with the Restriction of Hazardous Substances (RoHS) directive. This means our PCBs are manufactured without the use of specific hazardous materials commonly used in electronics, such as lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls (PBB), and polybrominated diphenyl ethers (PBDE). RoHS compliance ensures our products are environmentally friendly and safe for end-users.
Our Promise of Excellence and Responsibility
These certifications are not just accolades but are integral to our operational ethos. At Acme PCB Limited, we are dedicated to delivering excellence in every aspect of our business, from the quality of our products to our environmental responsibilities and beyond. Our clients can trust in our commitment to not only meet but exceed industry standards, ensuring reliability, safety, and environmental stewardship.
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